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Plant Maintenance Software
KCF has developed the SMARTdiagnostics platform to turn overwhelming amounts of manufacturing data into actionable machine health insights.
Data Collection
KCF's wireless remote sensors provide 24-hour continuous monitoring, collecting vibration data, pressures, temperatures and humidity to bring you unparalleled data access. Our technologies are optimized to provide this data securely and reliably in the harshest environments.
Data Analysis
Our proprietary software solution brings together massive amounts of data into one easy-to-navigate dashboard. Beyond just alerting when equipment fails, users are able to see potential problems ahead of time. Our dashboards truly put maintenance personnel in the driver's seat with critical data.
Action-able Insights
The SMARTdiagnostics software notifies plant personnel with simple actionable insights to keep you ahead of failures. Predictive maintenance is the end goal and this software solution allows plant personnel to be ahead of the curve of every rotating asset in the plant.
SMARTdiagnostics Features
SMARTdiagnostics is a user-friendly and highly adaptable solution that delivers robust insights into machine health and enables proactive measures, catering to plants of varying scales, from those with only a few monitoring points to those with extensive sensor networks. Operating on a web-based platform, it ensures convenient accessibility from any location, with automatic updates ensuring continual optimization. With SMARTdiagnostics, the need for specialized expertise, such as vibration analysis or reliability engineering, to interpret and respond to machine health indicators is eliminated, making it accessible and valuable to a broader audience.
Workbench
The core component of SMARTdiagnostics is the Workbench, serving as a central hub equipped with a comprehensive suite of tools essential for identifying and pinpointing machine health issues. Within the Workbench, users can access intuitive visual representations that offer real-time insights into the condition of their monitored equipment. Furthermore, it facilitates the efficient ranking of assets, enabling swift and informed decision-making when it comes to prioritizing maintenance tasks.
Bashboards
Reduce the time spent on analysis and increase the focus on taking immediate action using personalized visual representations accessible to everyone in your facility. Tailored dashboards allow you to keep a close watch on key performance indicators (KPIs) for various aspects such as plants, divisions, production lines, and shifts, fostering a culture of ongoing enhancement across all operational areas.
Desk
Desk autonomously generates work orders for your Computerized Maintenance Management System (CMMS), filling them with essential machine health data. This enables seamless monitoring of maintenance tasks, from initiation to completion, all within a unified platform. By closing the reliability loop in this manner, you establish accountability and transparency throughout your entire plant, ensuring that maintenance activities are tracked and their outcomes are confirmed efficiently.